System Box Build Assembly and Integration Services

Integrating PCB assemblies and other components or subassemblies into a final product, testing, instruction manual insertion and final packaging is another service provided by PCBAMAKE. We can provide small volume OEM manufacturing with complete box build assembly services. This further reduces your overhead and simplifies your purchasing process to one part.

Pcbamake offers a variety of flexible options in terms of integrating your electronic or electromechanical product into the enclosure. Some of these options include but are not limited to:

Assembly & testing of printed circuit boards
Integration of board assemblies into a sub-rack or housing
Assembly of power supplies, cable assemblies, thermal management units
Addition of line cards, modules & other sub-assemblies
Product software configuration
Serialization and product tracking
Full cabinet integration – configured to your specification
Final test to specification
Direct shipment of final packaged units to end customers
Fabrication and integration of wire harnesses
PCB layout service

Full integration of electromechanical assemblies allows you to pass on the start-to-finish manufacturing responsibility to PCBAMAKE so that you can focus on your businesses’ core competencies.

At Pcbamake, our customers have come to rely on our high level of expertise and experience in the precise assembly of printed circuit boards. We provide that same expertise and experience in the box builds we assemble. Our PCB box build assembly services support projects with a range of specifications:

Size:

We can manufacture box builds that fit in the palm of your hand or up to the size of your kitchen refrigerator.

Type:

Some of the boxes we build are small containers for simple electronics, while others have been large chassis equipped with racks to hold multiple circuit boards.

Power:

We have built boxes that run on less than five volts, all the way up to boxes that run on more than 30,000 volts.

Terminations:

We’ve built boxes with less than 10 connections in them, while others have more than a thousand terminals that we interconnect together.

Electronics:

Most of the box builds we assemble contain PCB assemblies and cable and wire harnesses that are also built here Pcbamake. We can also incorporate other OEM electronics into a box build, such as power supplies and control panels, to complete your electronic device.

Printing

Functional Testing At PCBA Level

Thermocycling

Surface Mount Technology (SMT)

Component Placement

Conformal Coating

Flying Probe Testing

Potting

In-circuit Testing (ICT)

Hi-pot Testing

Throughout the building of your electronics, you can rest assured your project will have our complete attention. Here’s a brief glimpse of our process here at Pcbamake:

Sub-Assembly

Starting with the sub-assemblies we build for you, such as the circuit boards and wiring harnesses, all pieces are built and tested to ensure their operational perfection.

Box Build

Next, the assembly of the box starts at the bottom and is built all the way up with an emphasis on quality. We pay strict attention to your specific instructions so that labels, wire routing, critically torqued screws, and continuity test points are inspected at each level of the build.

Testing

Finally, your project is fully tested according to the test specification we develop based on your input to ensure that your box is returned to you complete and error free.

IoT Box Build Assembly

LoRa Products Assembly

Temp Humidity Sensor Assembly

IoT GPS Tracker Assembly

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